1. The customer's copper processing, the environment inside and around the machine tool is very bad, so the environment is improved;
2. The high-pressure system of the customer's machine tool is easy to be blocked, which needs to be cleaned frequently. After being blocked, it is easy to cause the small drill bit to be blocked, which is easy to cause damage to the drill bit or reduce its service life;
3. No discharge, reducing the cost of waste liquid treatment for customers.
In this case, we adopted our customized V200 micro lubrication internal cooling system, and upgraded the original V200 micro lubrication system specifically designed for atomization of small-diameter drill bits, ensuring that the system can normally produce atomized particles less than 1 micron.
Description of improvement process
1. MQL micro lubrication system: customized V200 micro lubrication system
2. MQL micro lubricating oil: benshen-green-3905, which is a new product developed for copper and deep holes
3. Brand of CNC machining center: Mazak
4. Workpiece material: Copper
5. Tool handle: high precision internal cooling hydraulic tool handle for customer's own use
6. Drill bit: imported brand
Among the data and cases published by the same industry, there is no deep hole application case for 1mm diameter drill bit 20d and 2mm drill bit 30d or above in the world at present. Through this difficult challenge, the position of our micro lubrication system in the industry at home and abroad has been further consolidated.
The cylinder head and cylinder block of the engine are widely used in micro lubrication, which brings obvious advantages and reduces the generation of waste liquid.
Machining machine: Horizontal Machining Center
Micro lubrication system: Micro lubrication internal cooling system
Micro lubricating oil: support MQL special oil for non-ferrous metals, such as oil-3806~3802, etc
Application cases of LTL micro lubrication in gear hobbing, gear milling and gear shaping
After the transformation and upgrading of the traditional lubrication, the LTL micro lubrication system makes the inside of the machine tool cleaner, the surrounding of the machine tool cleaner, and no leakage, so that the micro lubrication device plays an active role in the size processing industry and reduces the cost for customers.
Application case of micro lubrication in crankshaft machining of automobile parts
Data in crankshaft machining
Component name: Engine Crankshaft
Processing procedure: crankshaft oil hole
Crankshaft machine tool: Shenyang crankshaft special machine
Micro lubrication system: V200 high pressure series (1.0~1.6mpa)
Tool size: d6~d8, depth: 30d
Workpiece material: 42cr
Tool life: can be increased by more than 30% compared with cutting oil
The application of micro lubrication in crankshaft processing has been very mature. In domestic and foreign engine crankshaft oil hole processing plants, most of them use micro lubrication. The performance of domestic micro lubrication system in crankshaft processing has exceeded that of foreign peers.
Advantages of using micro lubrication:
Cleaner environment
Longer tool life
Lower cleaning costs
5S cost
Lower
Advantages of Benshen micro lubricating products in crankshaft processing
V200 high pressure system, pressure 1.6Mpa, better improve lubrication and cooling effect
High performance micro lubricating oil, oil-3612, better lubricity, reducing friction between tool and workpiece
Due to the similar products at home and abroad, the cutting data finally obtained batch orders
MQL micro lubrication system: V200 internal cooling micro lubrication system
MQL micro lubricating oil: benshen-green-3805
Purpose of this improvement
Customers process aluminum alloy, the workshop is easy to smell, and improve the environment;
Customer parts inventory turnover time is long, cutting fluid is easy to cause yellow spots and mildew;
No discharge, reduce the cost of waste liquid treatment for customers
Summary: our V200 micro lubrication internal cooling system has achieved satisfactory results in the turning of aluminum alloy parts on the customer's CNC lathe, which has been recognized by the customer, reducing costs for the customer, improving the environment, and providing a comfortable environment for our operators.
The application case of micro lubrication in CNC machining center - aluminum alloy high-speed machining. With the increasing awareness of environmental improvement, more and more enterprises are willing to join in, making the micro lubrication more widely used. Especially in the automotive industry, the micro lubrication processing process includes drilling, reaming, reaming, three-sided cutting edge, forming knife and other tools.
Application case of micro lubrication in horizontal machining center
Component material: die cast aluminum alloy
CNC machine tool: Horizontal Machining Center
Die casting aluminum alloy parts have obvious advantages in the use of micro lubrication, which not only reduces emissions, but also improves the working environment and reduces costs for production and manufacturing.
Recommended micro lubrication products in this application
Micro lubrication system: V400 or v800 micro lubrication internal cooling system, V400 and v800 can produce very fine oil mist particles, better protect our cutting tools in mass production and improve processing quality;
MQL micro lubricating oil: it supports special oil for internal cold processing of die-casting aluminum, such as oil-38053803. This series of micro lubricating oil has good fluidity, cleanliness, lubricity, oxidation resistance, etc., and is the best choice for mass production of die-casting aluminum.
